CALLISTO HY-RAIL

INTERIAL TRACK GEOMETRY
INTEGRATED WITH HY-RAIL VEHICLE

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Description

The Callisto Hy-Rail track geometry measurement system allows for simplified track geometry measurements to be made from most standard hy-rail vehicles. This compact system measures all FRA required track geometry channels, and generates reports containing strip charts, curve tables and defect list, according to FRA track class. Callisto is an independent system that can be installed on almost any vehicle by utilizing a standard receiver hitch or by a custom mounting design.

Callisto track geometry measurement systems incorporate an inertial measurement unit (IMU), a laser/camera based gage reference system, and GPS within a rugged, compact package to accurately locate and measure the geometry of the track. Typical geometry channels are recordedbased on the application and can include: gauge, alignment, curvature, surface, cross-level, super-elevation, warp and twist. For inspection applications, track geometry channels are processed to produce exceptions in real-time.

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FRA Compliant Exception Processing

SPECIFICATIONS
Measured Track Geometry Data

Gauge
Alignment (Left/Right)
Curvature
Surface (Left/Right)
Crosslevel
Superelevation
Warp
Twist

Defect List generated in Real-Time

01

Type of defect

02

Start and end milepost location

03

Milepost of defect’s highest deviation

04

Maximum defect value

05

Safety or maintenance defect classification

06

Defects generated according to track class selected

07

Defect list can be based on customer-specific thresholds

System Features

  • High value, low cost, accurate measurement solution
  • Exceptions processed in real-time based on FRA track
    class threshold limits
  • Measurements can be made at 10-30 mph
  • Average precision of 1.5mm/0.1°
  • Minimal retrofit requirements for existing vehicles
  • Metric or Imperial units
  • Independent system that can be installed on almost any
    vehicle by utilizing a standard receiver hitch or
    by a custom mounting design

Customer Review

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Callisto has enabled UTA to increase tamper productivity. By using the inspection data, it eliminates the need for pre-runs with the tamper prior to surfacing. Now UTA can start tamping as soon as the machine reaches the work site, significantly increasing productivity. Callisto’s multi-channel measurement system has allowed us to quickly access geometry data for our operations with pinpoint accuracy. We can validate our track charts are accurate to ensure curves and super-elevation are appropriate for operating track speeds. The result is sustainable track conditions and ride quality for each of our passenger trains.

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